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ABB 3HAC050308-003 DSQC639 to DSQC1024 Upgrade Kit for IRC5

Product Condition New original or used original. Please confirm the condition with us before ordering.
Shipping Ships from Shanghai, China. Delivery lead time: 3-5 working days after order confirmation. Worldwide delivery by DHL / FedEx / UPS with secure packaging.
Buyer Benefits
  • Genuine ABB Kit DSQC639 to DSQC1024 (Article 3HAC050308-003), verified against the ABB official bill of materials — a defined migration kit, not a loose board swap.
  • Includes the DSQC1024 computer (3HAC058366-001) and mass memory with boot loader (3HAC061416-003), RAC power adapter harness, mounting bracket, and the A31 harness set.
  • Compatibility confirmed by full part number and RobotWare version — RobotWare 6.08 or higher is required; we check this before supply.
  • Supplied as new original or used original. Condition is confirmed with you before ordering.
  • Inquiry-based supply: share your controller generation and RobotWare level so we match the exact kit for your IRC5.
  • Cross-checked against the source DSQC639 main computer (3HAC025097-001) and the included mass memory (3HAC061416-003) to avoid mismatched hardware.
Item Location Ships from Shanghai, China.
Payment PayPal / T/T / Alibaba Trade Assurance.
  • Description
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DSQC639 to DSQC1024 Main Computer Upgrade Kit for ABB IRC5 Controllers

Specifications

Category ABB IRC5 Controller Upgrade Kit / Main Computer Migration Kit
Brand ABB
Product Name Kit DSQC639 to DSQC1024
Part Number 3HAC050308-003
Function Defined upgrade that migrates a legacy DSQC639 main-computer installation to DSQC1024 hardware in an IRC5 controller — a documented migration, not a loose board swap.
Controller Compatibility ABB IRC5 controllers eligible for the documented DSQC639-to-DSQC1024 upgrade. Confirm by full part number and RobotWare version.
Software Requirement RobotWare 6.08 or higher (mandatory).
Included in Kit DSQC1024 Computer 3HAC058366-001; Mass memory with boot loader 3HAC061416-003; RAC power adapter harness 3HAC045091-001; RAC Computer bracket 3HAC046085-001; A31 harnesses 3HAC024826-079 to -083; cable holder, mounting bracket, Fastite screws and label layout.
Net Weight 3.475 kg
Customs Tariff 85389099
Country of Origin Sweden
Part Type New

Industrial Applications

  • IRC5 controller hardware modernization: replacing a legacy DSQC639 main computer with the DSQC1024 platform.
  • Lifecycle and obsolescence management for aging IRC5 installations.
  • Planned controller retrofits carried out during a scheduled maintenance outage.
  • System rebuilds or integrations where DSQC1024 is the target compute platform.

Design Purpose

  • Provide an ABB-documented migration path from DSQC639 to DSQC1024 instead of an uncontrolled board exchange.
  • Bundle the computer, bootable mass memory, power harness, brackets and A31 cabling into one kit so the conversion is repeatable and commissioning-ready.
  • Align controller hardware and RobotWare 6.08+ software work into a single planned outage.
  • Reduce mismatch risk by shipping the exact bill of materials matched to the kit article number.
Safety & Installation Notice
  • Isolate and lock out the controller (LOTO) before any computer or harness work; follow the ABB service procedure.
  • RobotWare 6.08 or higher is mandatory — record the installed release before approving the conversion.
  • Capture and validate a full system backup (program, parameters, options, licenses) before removing the original DSQC639 hardware.
  • Trace and label each A31 harness destination (3HAC024826-079 to -083) before disconnection; restore only the validated system on the target DSQC1024.
  • Do not mix DSQC639 and DSQC1024 boards in one controller. Verify boot, options, networks, I/O, safety and program operation at acceptance.
  • Handle the computer and mass memory (3HAC061416-003) with ESD precautions.

Common Failure Modes

  • Wrong RobotWare level: installing on a controller below RW 6.08 causes the upgrade to fail to boot — verify the version before supply.
  • Incomplete BOM or mixed revisions: using loose boards instead of the defined kit leaves harnesses, bracket or boot memory missing.
  • Backup or license loss: removing DSQC639 without a validated archive means options and calibration cannot be restored.
  • A31 harness mis-mapping: reconnecting cables to wrong destinations causes I/O or safety faults at commissioning.
  • Boot memory mismatch: a wrong or missing mass memory with boot loader (3HAC061416-003) prevents the controller from booting.

Why Choose Us

  • Genuine ABB kit verified against the official bill of materials and matched by full article number, not guessed.
  • Compatibility checked by controller generation and RobotWare version before we quote.
  • Supplied as new original or used original; condition is confirmed with you before ordering.
  • Cross-checked against the source DSQC639 main computer (3HAC025097-001) and the included mass memory (3HAC061416-003).
  • Inquiry-based supply: share your IRC5 generation and RobotWare level and we match the exact kit.

Related Products

  • 3HAC061416-003 — Mass memory with boot loader (included in this kit; the DSQC1024 boot module).
  • 3HAC025097-001 — DSQC639 main computer (the unit this kit upgrades from; different part, not interchangeable).
  • 3HAC058664-001 — DSQC1031 Digital I/O Add-on Module (same IRC5 controller family for controller build-out).
  • 3HAC050363-001 — DSQC1018 main computer (same IRC5 computer family reference; different board, not interchangeable).

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