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ABB 3HAC021914-001 Jumper Plug for IRC5 FlexPendant
ABB 3HAC021914-001 Jumper Plug for IRC5 FlexPendant
ABB 3HAC021914-001 Jumper Plug for IRC5 FlexPendant
ABB 3HAC021914-001 Jumper Plug for IRC5 FlexPendant
ABB 3HAC021914-001 Jumper Plug for IRC5 FlexPendant
ABB 3HAC021914-001 Jumper Plug for IRC5 FlexPendant
ABB 3HAC021914-001 Jumper Plug for IRC5 FlexPendant
ABB 3HAC021914-001 Jumper Plug for IRC5 FlexPendant

ABB 3HAC021914-001 Jumper Plug for IRC5 FlexPendant

Product Condition New original or used original. Please confirm the condition with us before ordering.
Shipping Ships from Shanghai, China. Delivery lead time: 3-5 working days after order confirmation. Worldwide delivery by DHL / FedEx / UPS with secure packaging.
Buyer Benefits
  • ABB jumper plug (jump connector) for the IRC5 hot plug function — quoted against article 3HAC021914-001.
  • Lets an IRC5 system run in automatic mode with the FlexPendant disconnected, as described in the ABB IRC5 manuals: the jumper plug is fitted in place of the pendant.
  • Without it the emergency stop chain stays open, so a missing plug can hold a whole cell down — a small part with a large effect on uptime.
  • We do not repeat the electrical ratings published on reseller listings for this code: those figures contradict one another and do not come from ABB.
  • Useful when one pendant is shared between several controllers, or when the pendant is removed during automatic production to protect it from damage.
  • Supplied as new original or used original; we confirm the condition with you before you order.
  • Request a quote for current pricing and lead time — we do not publish stock levels or fixed dispatch promises.
  • Shipped worldwide from Shanghai, China with protective packaging via DHL / FedEx / UPS.
Item Location Ships from Shanghai, China.
Payment PayPal / T/T / Alibaba Trade Assurance.
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Jumper Plug for ABB IRC5 FlexPendant Connections

Specifications

Category Jumper plug / jump connector (teach pendant accessory)
Brand ABB
Product Name Jumper plug (jump connector)
Part Number 3HAC021914-001
Definition ABB 3HAC021914-001 is the jumper plug used with the IRC5 hot plug option. ABB's IRC5 manuals describe holding the hot plug button and switching the jumper plug with the FlexPendant plug so the system can run without a pendant connected.
Function Takes the place of the FlexPendant at the controller connection and keeps the emergency stop chains closed, so the system can continue running in automatic mode with the pendant removed.
Controller Compatibility ABB IRC5 controllers with the hot plug option. This is an IRC5 part — confirm your controller model and serial number with us before ordering, especially if your system is from the S4C+ or OmniCore generations.
Related ABB Option ABB documentation describes the connector plug option as a jumper connector that closes the safety chains, required when a FlexPendant is not connected. Ask us to confirm the option fitted to your controller.
Electrical / Mechanical Data Not published by ABB for this article. Reseller listings for this code quote electrical ratings, dimensions and protection classes that contradict one another and include values that do not fit a pendant jumper plug, so we do not repeat them. Ask us and we will confirm what you need directly.
Condition New original or used original. Please confirm the condition with us before ordering.
Detailed Technical Parameters Information not officially documented. Please send us your controller model and serial number and we will confirm the match before supply.

Industrial Applications

  • Running an IRC5 cell in automatic mode after the FlexPendant has been removed from the station.
  • Cells where one FlexPendant is shared across several controllers, so the plug travels with the pendant.
  • Stations where the pendant is taken away during production to protect it from impact, spatter or coolant.
  • Keeping a cell in production while its pendant is away for repair or touchscreen replacement.
  • Spares provisioning: a spare jumper plug kept at the cell, because a missing one stops the line just as effectively as a failed drive.

Design Purpose

  • Close the emergency stop chains when the FlexPendant is disconnected, so the controller sees a complete safety circuit.
  • Allow the pendant to be swapped in and out while the system stays in automatic mode, using the hot plug button procedure.
  • Provide a purpose-built connector for this job, instead of an improvised plug or a bridged connector.
  • Keep the pendant available for programming and fault work elsewhere on the line, while the cell continues to run.
Safety & Installation Notice
  • This plug is part of a safety circuit. Per the ABB IRC5 manuals, if the hot plug button is released while neither the jumper plug nor the FlexPendant is connected, robot movement stops because the emergency stop chains are opened.
  • ABB warns that pressing the hot plug button disables the emergency stop button on the FlexPendant. Press it only while connecting or disconnecting, and check afterwards that it is not stuck in the actuated position.
  • ABB also warns that a disconnected FlexPendant must always be stored separately from the IRC5 controller.
  • Do not switch to manual mode while the system is running without the FlexPendant. The pendant must be connected when you switch to automatic mode, otherwise the mode change cannot be confirmed.
  • The jumper plug is part of the hot plug procedure, not a substitute for the cell's own safety devices. Guarding, light curtains and external emergency stops stay in service.
  • Never improvise: do not bridge the connection with a non-ABB plug, a wired connector or a modified part.
  • Programs that wait for operator input from the pendant (for example RAPID instructions such as TPReadNum or UIMsgBox) will hold execution while the pendant is disconnected. Reconnecting the pendant requires the program to be stopped and started again to answer the message.
  • Confirm the article and your controller generation before ordering, and follow the procedure in your controller's own manual.

Common Failure Modes

  • Lost plug — the most common case. Without it the safety chain stays open and the cell will not run in automatic mode after the pendant is removed.
  • Bent or damaged pins, giving an intermittent chain and unexplained stops.
  • Cracked or crushed housing from being dropped, stepped on or run over.
  • Dirty or corroded contacts after exposure to oil mist, coolant or moisture.
  • Hot plug button left stuck in the actuated position, which disables the emergency stop on the FlexPendant.
  • An improvised or non-ABB substitute fitted in place of the correct jumper plug.
  • Production held because a program waits for a pendant operator message that nobody can answer.

Why Choose Us

  • Identity checked against ABB's IRC5 documentation and the hot plug procedure, not against a reseller description.
  • We pass on ABB's own warnings for this part — it sits in the emergency stop chain, and that changes how it should be handled.
  • We do not repeat the electrical ratings, dimensions or protection classes published on reseller listings for this code, because those figures contradict one another and are not ABB data.
  • Controller generation and option confirmed with you before supply.
  • New original or used original; we confirm the condition with you before you order.
  • Carefully packed and shipped worldwide from Shanghai, China via DHL / FedEx / UPS.

Related Products

  • 3HAC028357-001 — ABB DSQC679 FlexPendant for IRC5 controllers, the pendant this jumper plug replaces at the connector.
  • JC2000-0137 — joystick for ABB teach pendants, a replaceable item inside the pendant itself.
  • 3HAC085590-001 — ABB FlexPendant DSQC3120A, a later pendant generation. A different pendant; confirm compatibility separately.
  • TPU hot plug kits and pendant cables for IRC5 — ask us for what your controller is configured with.

Send us your controller model and serial number and we will quote this jumper plug together with the pendant, cable or joystick your cell needs.

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